An Introduction to Total Productive Maintenance (TPM)

By Venkatesh J
What is Total Productive Maintenance ( TPM ) ?
It can be considered as the medical science of machines. Total Productive Maintenance (TPM) is a maintenance program which involves a newly defined concept for maintaining plants and equipment. The goal of the TPM program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction.
TPM brings maintenance into focus as a necessary and vitally important part of the busin ....etc

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Updated on August 7, 2016
What is Total Productive Maintenance (TPM)?

Total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal production environment devoid of defects, downtime, stoppages and accidents.

One distinct advantage of total productive maintenance is that it empowers the shop floor to work in a concerted manner to ensure that machines are functioning at their optimal performance.

In fact, in a lean production setup that is practicing TPM, you find it difficult to disti ....etc

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PILLAR 1 - 5S :
TPM starts with 5S. Problems cannot be clearly seen when the work place is unorganized. Cleaning and organizing the workplace helps the team to uncover problems. Making problems visible is the first step of improvement.
Japanese Term
English Translation
Equivalent 'S' term
Seiri
Organisation
Sort
Seiton
Tidiness
Systematise
Seiso
Cleaning
Sweep
Seiketsu
Standardisation
Standardise
Shitsuke
Discipline
Self - Discipline
SEIRI - Sort out :
This means sorting and organizing the items as critical, important, fre ....etc

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Maintenance has a far greater impact on corporate profitability than most managers are willing to consider, much less admit .And, as the competitive environment in the world continues to increase the pace, companies are looking for new strategies to save on costs, develop employees to face future challenges and bring about a new culture at work place. This has become imperative to stay in business and have an edge over the competition. In this situation, a number of strategies like Total Quality Management, Kaizen, quality circles, ISO certific ....etc

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In industry, total productive maintenance (TPM) is a system of maintaining and improving the integrity of production and quality systems through the machines, equipment, processes, and employees that add business value to an organization.
TPM focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes ....etc

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